Extrusion Processing Automation for UK Manufacturers
Extrusion processing demands consistent accuracy across every profile, every cycle. Position Automation designs and commissions fully automated extrusion processing systems that handle feeding, cutting, drilling, punching, and stacking – without manual intervention. Furthermore, our systems are built for lights out operation, enabling UK manufacturers to maximise output around the clock.
What Is Extrusion Processing Automation?
Extrusion processing automation uses intelligent machines to handle standard lengths of aluminium or plastic profiles through multiple operations in a single automated cycle. Therefore, manufacturers achieve consistent accuracy across high-volume production runs. As a result, manual handling between operations is eliminated – reducing labour costs and production time simultaneously. Furthermore, automated stacking and ejection systems ensure finished components are ready for immediate packaging or assembly.
Case Study – Lights Out Aluminium Extrusion Processing for Swegon UK
We commissioned a long-length aluminium processing machine for Swegon UK spanning over 13 metres. Specifically, the system handles up to 30 extrusions simultaneously, processing two profiles at once. Furthermore, jobs transfer directly from ERP to HMI – eliminating all manual data input. As a result, the client achieved true lights out capability with single-button start operation. Additionally, smart cutting algorithms reduced material waste significantly across every production run.
Key Features of Our Extrusion Processing Systems
Our extrusion processing machines include automatic tooling verification with image guidance, 3D printed poka-yoke setup tools, and full ERP integration. Therefore, setup errors are eliminated before production begins. Furthermore, scrap collection and finished part handling systems ensure the line remains productive throughout unattended operation.
Extrusion Processing and Lean Manufacturing
Lean manufacturing demands precision and minimal waste at every stage. Therefore, automated extrusion processing – with smart cutting algorithms and zero manual handling – directly supports lean production goals. Furthermore, consolidating feeding, machining, and stacking into a single system eliminates multiple non-value-adding steps simultaneously.
FAQ
Q: What extrusion materials can your systems handle?
A: Our systems process aluminium and plastic extrusions across a wide range of profiles and alloys.
Q: Can extrusion processing machines handle custom profile shapes?
A: Yes. We design tooling and guides specifically for each client’s profile geometry.
Aluminium Tube Processing Machine
Aluminium Tube Processing Machine, engineered for precision, efficiency, and reliability. Designed to transform aluminium tubes into essential components.
Built for lean manufacturing and 24/7 performance, this system is a game-changer for component production.
Conclusion
Automated extrusion processing from Position Automation delivers the precision, efficiency, and lights out capability your production line needs. Contact our engineering team today to discuss your extrusion processing requirements and arrange a free site visit.
