Lights Out Automation for UK Factories
Lights out automation allows your factory to keep producing long after your team has gone home. Position Automation specialises in designing lights out machines that run continuously, precisely, and without operator intervention. Furthermore, our systems are built around lean manufacturing principles – eliminating waste while maximising throughput around the clock.
What Is Lights Out Automation?
Lights out automation refers to a fully automated production environment that operates without human presence. Therefore, machines handle feeding, processing, quality checking, and stacking independently. As a result, manufacturers gain an additional shift of productive output at minimal extra cost. Furthermore, this directly reduces reliance on labour during unsociable hours.
Key Features of a Lights Out Machine
Our lights out machines include ERP-integrated job transfer, tooling verification with image guidance, and single-button start capability. Additionally, smart cutting algorithms minimise material waste during unattended operation. For example, our aluminium processing machine for Swegon UK processes two profiles simultaneously across a 13-metre system. Therefore, output per shift increased dramatically without adding headcount.
Lights Out Automation and Lean Manufacturing
Lean manufacturing demands the elimination of all non-value-adding activity. However, manually supervised overnight production introduces unnecessary labour costs and inconsistency. Therefore, lights out automation directly addresses this challenge. Furthermore, automated scrap collection and finished part handling ensure the line is ready for the morning shift without manual preparation.
Is Your Factory Ready for Lights Out Operation?
Not every factory is immediately ready for full lights out capability. However, most manufacturers are closer than they think. For example, stabilising one key process with automation often creates the foundation for broader lights out integration. Therefore, we recommend starting with a site assessment to identify the lowest-risk, highest-impact starting point.
Aluminium Tube Processing Machine by Position Automation
we introduce our latest innovation: the Aluminium Tube Processing Machine, engineered for precision, efficiency, and reliability. Designed to transform aluminium tubes into essential components for poultry farm feeding systems.
FAQ
Q: What does lights out automation cost?
A: Costs vary by system complexity. However, most clients see ROI within the first year through reduced labour and increased output.
Q: Can lights out machines handle multiple product types?
A: Yes. Our systems include diameter switching, ERP job transfer, and tooling verification to handle varying product runs automatically.
Q: Do lights out machines require specialist maintenance?
A: Our systems are designed for minimal maintenance. Furthermore, we provide full training and ongoing support for every commission.
Conclusion
Lights out automation is one of the most powerful tools available to UK manufacturers today. Position Automation can help you get there. Contact us today to arrange a site visit and explore what lights out operation could mean for your business.
